Friday, 25 January 2013

Magnetic Ore Milling Work - 8


Magnetic Ore Milling Work - 8

 Edison himself tells an interesting little story in this connection, when he enjoyed the
active help of that noble character, John Fritz, the distinguished inventor and pioneer of
the modern steel industry in America. He says: "When I was struggling along with the
iron-ore concentration, I went to see several blast-furnace men to sell the ore at the
market price. They saw I was very anxious to sell it, and they would take advantage of
my necessity. But I happened to go to Mr. John Fritz, of the Bethlehem Steel Company,
and told him what I was doing. `Well,' he said to me, `Edison, you are doing a good thing
for the Eastern furnaces. They ought to help you, for it will help us out. I am willing to
help you. I mix a little sentiment with business, and I will give you an order for one
hundred thousand tons.' And he sat right down and gave me the order."
The Edison concentrating plant has been sketched in the briefest outline with a view of
affording merely a bare idea of the great work of its projector. To tell the whole story in
detail and show its logical sequence, step by step, would take little less than a volume in
itself, for Edison's methods, always iconoclastic when progress is in sight, were
particularly so at the period in question. It has been said that "Edison's scrap-heap
contains the elements of a liberal education," and this was essentially true of the "discard"
during the ore-milling experience. Interesting as it might be to follow at length the
numerous phases of ingenious and resourceful development that took place during those
busy years, the limit of present space forbids their relation. It would, however, be denying
the justice that is Edison's due to omit all mention of two hitherto unnamed items in
particular that have added to the world's store of useful devices. We refer first to the great
travelling hoisting-crane having a span of two hundred and fifteen feet, and used for
hoisting loads equal to ten tons, this being the largest of the kind made up to that time,
and afterward used as a model by many others. The second item was the ingenious and
varied forms of conveyor belt, devised and used by Edison at the concentrating works,
and subsequently developed into a separate and extensive business by an engineer to
whom he gave permission to use his plans and patterns.
Edison's native shrewdness and knowledge of human nature was put to practical use in
the busy days of plant construction. It was found impossible to keep mechanics on
account of indifferent residential accommodations afforded by the tiny village, remote
from civilization, among the central mountains of New Jersey. This puzzling question
was much discussed between him and his associate, Mr. W. S. Mallory, until finally he
said to the latter: "If we want to keep the men here we must make it attractive for the
women--so let us build some houses that will have running water and electric lights, and
rent at a low rate." He set to work, and in a day finished a design for a type of house.
Fifty were quickly built and fully described in advertising for mechanics. Three days'
advertisements brought in over six hundred and fifty applications, and afterward Edison
had no trouble in obtaining all the first-class men he required, as settlers in the artificial
Yosemite he was creating.
We owe to Mr. Mallory a characteristic story of this period as to an incidental unbending
from toil, which in itself illustrates the ever-present determination to conquer what is
undertaken: "Along in the latter part of the nineties, when the work on the problem of
concentrating iron ore was in progress, it became necessary when leaving the plant at
Edison to wait over at Lake Hopatcong one hour for a connecting train. During some of
these waits Mr. Edison had seen me play billiards. At the particular time this incident
happened, Mrs. Edison and her family were away for the summer, and I was staying at
the Glenmont home on the Orange Mountains.
"One hot Saturday night, after Mr. Edison had looked over the evening papers, he said to
me: `Do you want to play a game of billiards?' Naturally this astonished me very much,
as he is a man who cares little or nothing for the ordinary games, with the single
exception of parcheesi, of which he is very fond. I said I would like to play, so we went
up into the billiard- room of the house. I took off the cloth, got out the balls, picked out a
cue for Mr. Edison, and when we banked for the first shot I won and started the game.
After making two or three shots I missed, and a long carom shot was left for Mr. Edison,
the cue ball and object ball being within about twelve inches of each other, and the other
ball a distance of nearly the length of the table. Mr. Edison attempted to make the shot,
but missed it and said `Put the balls back.' So I put them back in the same position and he
missed it the second time. I continued at his request to put the balls back in the same
position for the next fifteen minutes, until he could make the shot every time--then he
said: `I don't want to play any more.' "
Having taken a somewhat superficial survey of the great enterprise under consideration;
having had a cursory glance at the technical development of the plant up to the point of
its successful culmination in the making of a marketable, commercial product as
exemplified in the test at the Crane Furnace, let us revert to that demonstration and note
the events that followed. The facts of this actual test are far more eloquent than volumes
of argument would be as a justification of Edison's assiduous labors for over eight years,
and of the expenditure of a fortune in bringing his broad conception to a concrete
possibility. In the patient solving of tremendous problems he had toiled up the mountainside
of success-- scaling its topmost peak and obtaining a view of the boundless prospect.
But, alas! "The best laid plans o' mice and men gang aft agley." The discovery of great
deposits of rich Bessemer ore in the Mesaba range of mountains in Minnesota a year or
two previous to the completion of his work had been followed by the opening up of those
deposits and the marketing of the ore. It was of such rich character that, being cheaply
mined by greatly improved and inexpensive methods, the market price of crude ore of
like iron units fell from about $6.50 to $3.50 per ton at the time when Edison was ready
to supply his concentrated product. At the former price he could have supplied the market
and earned a liberal profit on his investment, but at $3.50 per ton he was left without a
reasonable chance of competition. Thus was swept away the possibility of reaping the
reward so richly earned by years of incessant thought, labor, and care. This great and
notable plant, representing a very large outlay of money, brought to completion, ready for
business, and embracing some of the most brilliant and remarkable of Edison's inventions
and methods, must be abandoned by force of circumstances over which he had no
control, and with it must die the high hopes that his progressive, conquering march to
success had legitimately engendered.

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