Saturday, 26 January 2013

The Development Of The Edison Storage Battery - 5


The Development Of The Edison Storage Battery - 5

  To follow Edison's trail in detail through the innumerable twists and turns of his
experimentation and research on the storage battery, during the past ten years, would not
be in keeping with the scope of this narrative, nor would it serve any useful purpose.
Besides, such details would fill a big volume. The narrative, however, would not be
complete without some mention of the general outline of his work, and reference may be
made briefly to a few of the chief items. And lest the reader think that the word
"innumerable" may have been carelessly or hastily used above, we would quote the reply
of one of the laboratory assistants when asked how many experiments had been made on
the Edison storage battery since the year 1900: "Goodness only knows! We used to
number our experiments consecutively from 1 to 10,000, and when we got up to 10,000
we turned back to 1 and ran up to 10,000 again, and so on. We ran through several series-
-I don't know how many, and have lost track of them now, but it was not far from fifty
thousand."
From the very first, Edison's broad idea of his storage battery was to make perforated
metallic containers having the active materials packed therein; nickel hydrate for the
positive and iron oxide for the negative plate. This plan has been adhered to throughout,
and has found its consummation in the present form of the completed commercial cell,
but in the middle ground which stands between the early crude beginnings and the
perfected type of to-day there lies a world of original thought, patient plodding, and
achievement.
The first necessity was naturally to obtain the best and purest compounds for active
materials. Edison found that comparatively little was known by manufacturing chemists
about nickel and iron oxides of the high grade and purity he required. Hence it became
necessary for him to establish his own chemical works and put them in charge of men
specially trained by himself, with whom he worked. This was the plant at Silver Lake,
above referred to. Here, for several years, there was ceaseless activity in the preparation
of these chemical compounds by every imaginable process and subsequent testing.
Edison's chief chemist says: "We left no stone unturned to find a way of making those
chemicals so that they would give the highest results. We carried on the experiments with
the two chemicals together. Sometimes the nickel would be ahead in the tests, and then
again it would fall behind. To stimulate us to greater improvement, Edison hung up a
card which showed the results of tests in milliampere-hours given by the experimental
elements as we tried them with the various grades of nickel and iron we had made. This
stirred up a great deal of ambition among the boys to push the figures up. Some of our
earliest tests showed around 300, but as we improved the material, they gradually crept
up to over 500. Just about that time Edison made a trip to Canada, and when he came
back we had made such good progress that the figures had crept up to about 1000. I well
remember how greatly he was pleased."
In speaking of the development of the negative element of the battery, Mr. Aylsworth
said: "In like manner the iron element had to be developed and improved; and finally the
iron, which had generally enjoyed superiority in capacity over its companion, the nickel
element, had to go in training in order to retain its lead, which was imperative, in order to
produce a uniform and constant voltage curve. In talking with me one day about the
difficulties under which we were working and contrasting them with the phonograph
experimentation, Edison said: `In phonographic work we can use our ears and our eyes,
aided with powerful microscopes; but in the battery our difficulties cannot be seen or
heard, but must be observed by our mind's eye!' And by reason of the employment of
such vision in the past, Edison is now able to see quite clearly through the forest of
difficulties after eliminating them one by one."
The size and shape of the containing pockets in the battery plates or elements and the
degree of their perforation were matters that received many years of close study and
experiment; indeed, there is still to- day constant work expended on their perfection,
although their present general form was decided upon several years ago. The mechanical
construction of the battery, as a whole, in its present form, compels instant admiration on
account of its beauty and completeness. Mr. Edison has spared neither thought, ingenuity,
labor, nor money in the effort to make it the most complete and efficient storage cell
obtainable, and the results show that his skill, judgment, and foresight have lost nothing
of the power that laid the foundation of, and built up, other great arts at each earlier stage
of his career.
Among the complex and numerous problems that presented themselves in the evolution
of the battery was the one concerning the internal conductivity of the positive unit. The
nickel hydrate was a poor electrical conductor, and although a metallic nickel pocket
might be filled with it, there would not be the desired electrical action unless a
conducting substance were mixed with it, and so incorporated and packed that there
would be good electrical contact throughout. This proved to be a most knotty and
intricate puzzle--tricky and evasive--always leading on and promising something, and at
the last slipping away leaving the work undone. Edison's remarkable patience and
persistence in dealing with this trying problem and in finally solving it successfully won
for him more than ordinary admiration from his associates. One of them, in speaking of
the seemingly interminable experiments to overcome this trouble, said: "I guess that
question of conductivity of the positive pocket brought lots of gray hairs to his head. I
never dreamed a man could have such patience and perseverance. Any other man than
Edison would have given the whole thing up a thousand times, but not he! Things looked
awfully blue to the whole bunch of us many a time, but he was always hopeful. I
remember one time things looked so dark to me that I had just about made up my mind to
throw up my job, but some good turn came just then and I didn't. Now I'm glad I held on,
for we've got a great future."

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